Engineered for extreme versatility. We custom-manufacture Solid-skin Foamed Vinyl ranging from ultra-thin 0.5mm precision layers to 13mm Heavy Duty Expanded Vinyl for ultimate cushioning. Featuring an industry-leading 2-meter ultra-wide format, our closed cell PVC foam solutions maximize your production yield and minimize splicing seams for diverse industrial applications.
We offer industrial-scale customization to minimize material waste and splicing seams. Available in precise thicknesses from 0.5mm to 13mm and weights covering 200g/m² to 3000g/m². Our 2-meter ultra-wide pvc foam rolls maximizes yield for large-scale projects, significantly lowering your costs.
Precise Rebound Control &
Flawless Surface Flatness
Advanced foaming technology creates a uniform closed cell PVC foam structure for a perfectly flat, blister-free surface. Customize your dynamic response: choose "fast rebound" for instant impact absorption or "slow rebound" for premium ergonomic support and a memory-fit feel.
Double-Sided Durability &
Bionic Custom Textures
Engineered for harsh environments while maintaining a luxury aesthetic. Features double-sided wear resistance to withstand heavy-duty, alternating use, dramatically extending product lifespan. Advanced embossing perfectly replicates natural leather grains or creates custom high-grip, anti-slip patterns.
Versatile Processing &
Self-Adhesive Options
Highly adaptable for secondary processing, serving as the ideal Closed cell PVC foam for die-cutting and available as RF Weldable PVC Foam Rolls. Our peel-and-stick backing acts as reliable single sided foam tape, instantly boosting assembly line efficiency, eliminating messy gluing procedures, and drastically reducing your labor costs.
Strict Global Environmental
Compliance
We strictly adhere to non-toxic, eco-friendly manufacturing standards. Our products fully comply with rigorous global directives, including REACH and RoHS, ensuring complete peace of mind and zero compliance risks for your international market expansion.
Comprehensive OEM/ODM
Deep Customization
As an IATF 16949 certified manufacturer, our R&D team delivers bespoke, end-to-end solutions beyond standard specs. From medical-grade slow-rebound cores to 2-meter heavy-duty industrial mats, we engineer exclusive materials tailored precisely to your specific market demands.
Versatile Applications of Our Flexible PVC Foam
The Ultimate Substrate for Seamless Integration(0.5mm-3mm)
Top-tier performance is often hidden from view. Our 0.5mm-3.0mm ultra-thin, high-density pvc foam rolls are specifically designed for high-precision secondary processing (die-cutting, lamination, and adhesive backing). Serving as the "functional core" of the final product, they provide exceptional shock absorption, sound insulation, and anti-slip properties without adding thickness or weight.
Automotive NVH & BSR Solutions
Engineered for vehicle interiors, this minimalist foam serves as premium automotive foam gasket material for superior noise and vibration dampening. Its eco-friendly formula ensures high performance under extreme temperatures.
Premium Underlayment & Rug Pads
Protect luxury floors with invisible grip. This 1.0-3.0mm minimalist foam offers powerful, anti-slip cushioning. Its eco-friendly, zero-plasticizer formula ensures no migration, preventing stains on expensive hardwood.
Industrial Adhesive Tapes & Gaskets
The perfect substrate for single-coated foam tapes and foam materials for gaskets. Featuring high internal tear strength and excellent surface polarity, our foam ensures flawless lamination with demanding PSAs without delamination or powdering.
Soft-Touch Protective Liners
Durable cushioning for premium packaging and medical devices. This foam gasket material offers lasting compression recovery and uniform thickness, ensuring clean, burr-free edges during precision die-cutting.
Glazing Tapes
Ensure uniform structural glue layers in facades. Our sealing foam acts as a precise thickness-regulating spacer within most structural adhesives, guaranteeing standardized, waterproof foam gasket material installations.
Electronic & Battery Gaskets
Safeguard next-gen electronics. With a Microcellular Vinyl Foam structure, this 0.5-1.5mm ultra-thin foam provides exceptional shock absorption for mobile displays and batteries, preventing damage from accidental drops.
The Golden Balance of Comfort & Durability(4mm-8mm)
Ideal for both commercial and residential use, our 4.0mm-8.0mm anti fatigue floor mat roll solutions offer unparalleled ergonomic support. Thanks to advanced closed-cell foam technology, they provide a cloud-like softness while maintaining exceptional compression recovery, ensuring they never flatten even with frequent use.
Light Commercial Anti-Fatigue Mats
Prevent mats from bottoming out. Crafted from High-resilience Matting Leather, it features superior Compression Set Resistance, delivering long-lasting joint relief and ergonomic support for standing desks and commercial kitchens.
Premium Yoga & Exercise Matting
Eliminate odors and wear. Our 100% closed-cell foam is completely waterproof and sweat-resistant for easy cleaning. Exceptional internal tear strength withstands high-intensity stretching and friction without losing grip.
Marine & RV Decking Substrates
Conquer harsh outdoor environments. Formulated with anti-UV and salt-spray resistance, our foam is the perfect premium alternative to EVA decking. It fully supports deep processing like faux teak embossing.
Pet & Home Care Mats
Prevent scratches and lingering odors. The ultra-tough scratch-resistant surface withstands pet claws, while the non-porous structure completely blocks liquid penetration for effortless, wash-and-go cleaning.
Uncompromising Protection for Extreme Environments(9mm-13mm)
When standard thicknesses fail to meet demanding industrial challenges, our 9mm Heavy Duty Vinyl Matting Foam and up to 13mm heavy-duty foam rolls step up to the plate. With exceptional macro-cellular stability, they provide industrial-grade physical cushioning and chemical barrier protection while withstanding extreme loads and high-frequency impacts.
Heavy Fitness & Equipment Underlay
Protect floors and eliminate gym noise. Acting as a heavy-duty shock-absorbing substrate, this foam completely blocks low-frequency vibration transmission from treadmills and heavy equipment, safeguarding building structures and maintaining a quiet environment.
Livestock & Agricultural Matting
Prevent joint wear on hard concrete. Offering up to 13mm of thermal and impact protection, our 100% closed-cell foam is entirely waterproof. It resists acidic urine corrosion and withstands high-pressure washing for modern barns.
Medical Rehab & High-Impact Safety
Ensure safety in high-risk care facilities. Delivering ultimate shock absorption, this High-impact Absorbing Faux Leather prevents impact injuries on walls and floors. Naturally mildew-resistant, it easily withstands heavy-duty medical disinfectants for strictly sanitized environments.
Heavy Fitness & Equipment Underlay
Protect floors and eliminate gym noise. Acting as a heavy-duty shock-absorbing substrate, this foam completely blocks low-frequency vibration transmission from treadmills and heavy equipment, safeguarding building structures and maintaining a quiet environment.
Then, we custom-develop the precise material formulation, backing fabric, thickness, and performance grade tailored for your project.
Co-Development with Your Factory / Engineering Team
We don't just sell synthetic leather; we support you through all critical stages:
- Material selection & formulation - Prototype testing & fine-tuning - Mass production validation -Long-term continuous improvement
Your product ≠ a standard catalog item. Your product = a co-developed material solution based on your exact real-world scenario and customer challenges.
Advanced Manufacturing & Massive Capacity
We back our R&D with industrial-scale manufacturing to guarantee a secure global supply chain:
- 2 specialized high-foaming production lines - 1.4m–1.6m standard width optimization - 1.6m–2.0m ultra-wide format capability - 1,000,000+ sqm monthly production capacity
From raw material integration to final inspection, we ensure rapid lead times, strict lot-to-lot consistency, and zero bottlenecks for large orders.
Frequently Asked Questions about Expanded Foam PVC
Q Is PVC sponge waterproof?
A While traditional "PVC sponge" is often discussed in the market, there is a crucial distinction to make. Standard open-cell sponges can absorb water if the surface layer is breached. However, our premium Closed-cell Foamed Synthetic Leather is 100% inherently waterproof. The advanced closed-cell structure completely blocks moisture and liquid penetration from the inside out, making it the ultimate superior choice for marine decking, medical rehab mats, and spill-prone commercial environments.
Q What is the difference between PVC and foam PVC?
A The primary difference lies in the internal structure and physical properties. Standard flexible PVC is typically a solid, dense layer. In contrast, foam PVC (specifically our Solid-skin Foamed Vinyl) undergoes a specialized high-foaming process where millions of microscopic air pockets are uniformly created within the material's core. This advanced process results in a material that is significantly lighter, incredibly softer, and possesses excellent compression recovery (rebound)—making it far superior to standard PVC for ergonomic support, anti-fatigue matting, and acoustic insulation.
Q How thick is foam PVC?
A The thickness of flexible foam PVC depends heavily on the manufacturer's production capabilities. As a leading factory with industrial-scale customization, we offer an extreme dimensional range. Our premium pvc foam rolls and Heavy Duty Expanded Vinyl are meticulously engineered from ultra-thin precision layers starting at 0.5mm (ideal for electronic gaskets and automotive linings) all the way up to an industry-leading 13mm (designed for extreme impact absorption in gym underlays and livestock matting)
Q What is PVC foam?
A In the context of flexible roll materials, PVC foam—often referred to by professionals as Expanded Vinyl Fabric—is a high-performance composite material. It is manufactured by utilizing advanced foaming technology to expand PVC resin, creating a dense, micro-cellular core. This structural transformation yields a material that offers exceptional shock absorption, ergonomic rebound, and thermal insulation, serving as the perfect substrate for automotive NVH solutions, premium underlayments, and heavy-duty matting.
Work With a Partner Who Builds Value — Not a Simple Trader
Unlike traditional trading companies, Caiwing integrates: - Material science knowledge - Application engineering - R&D resources - Long-term factory partnerships - Upstream raw material support
We develop new material solutions that advance product design, improve performance, and create real commercial value for your business.